Shear Stress Sensors
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M.S. Research

William J. Dalling

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          OBJECTIVE:  DESIGN AND IMPLEMENT A MEANS OF MEASURING WALL SHEAR STRESS

   ON A SURFACE WITH DISTRIBUTED ROUGHNESS

                         

The design objective was to design and implement a way to directly measure the wall shear stress that was acting at critical locations on the flat and rough plate models.  These results could then be used as a comparison to other methods being implemented.  

A literature review revealed a variety of ways to measure wall shear stress which can be viewed in a methods chart (ppt) and a Comparison Table A floating element sensor was chosen because of it's ability to make direct shear measurements and it's compatibility to a distributed rough surface.  In this application, the floating sensor will use strain gauges to detect "displacement" of the element due to the shear stress.  It is critical that the floating element be aligned flush with the test surface.  This is achieved with the use of springs and alignment screws.

 

See design notes on Floating Element Sensor

 

 

Design Evolution of Floating Element Sensors

 

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Jig_Sensor.JPG (651362 bytes)

Prototype #1, Square element Design w/Flexure Beams

Prototype #1 assembled on Calibration Jig

 

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Prototype #2, Round Element Sensor pre-assembled

Assembled view of Prototype #2 with sensor casing

 

Each Floating Element sensor is supported with flexure beams which are sensitive to the fluid flow.  Sensors will be mounted so that the element is flush with top surface of test plate.  Each flexure beam will be instrumented with two strain gauges (forming a full bridge circuit) and will output a signal proportional to the wall shear stress.

 

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FLEXURE BEAMS WITH STRAIN GAUGES

SENSOR ON STAGING TEST PLATE WITH FLUSH SURFACE